Operations at Via Seating

Powered by LeanDriven by a Continuous Improvement Culture

 

​At Via Seating, our commitment to continuous improvement is deeply ingrained in our culture, driving us to consistently enhance our products, processes, and services. By embracing lean manufacturing principles, we focus on eliminating waste, optimizing workflows, and delivering exceptional value to our customers. This dedication ensures that we remain agile and responsive in a dynamic market, continually seeking innovative solutions to meet and exceed customer expectations.​
Our leadership team includes multiple individuals who hold black belts in lean manufacturing, underscoring our unwavering commitment to operational excellence. These experts lead cross-functional teams in implementing lean strategies, fostering a collaborative environment where employees at all levels are empowered to identify opportunities for improvement. This collective effort not only enhances efficiency but also cultivates a culture of innovation and excellence that permeates every aspect of our organization.

 

Building Leaders from Within

At Via Seating, leadership is cultivated from within through a structured approach to cross-training and tiered advancement opportunities. We believe in empowering our people by building deep, versatile skillsets across our production value streams, creating a strong foundation for long-term growth. Team members are encouraged to develop expertise in multiple roles, allowing them to gain a broader understanding of the full production process while fostering a culture of adaptability and shared ownership. This investment in cross-functional training directly supports our tiered leadership model, which includes value stream leads, seconds (assistant supervisors) and supervisors. Each tier plays a critical role in guiding daily operations, mentoring peers and driving continuous improvement initiatives. By creating clear paths for advancement, we ensure that high-performing individuals are recognized, supported and equipped to step confidently into leadership roles. This dynamic, hands-on development model not only strengthens our teams—it builds a resilient, empowered workforce that’s ready to lead with confidence and purpose.

Streamlining Success with Value Streams

Via Seating organizes its production floor into value streams, replacing traditional siloed departments with integrated, end-to-end workflows. This approach aligns teams around a common goal—delivering value to the customer—by streamlining processes, improving communication & eliminating inefficiencies. Each value stream encompasses all the steps required to complete a product, from start to finish, allowing teams to respond faster, reduce handoffs & minimize waste. By focusing on flow rather than function, value streams foster greater accountability, agility & collaboration, ultimately driving higher productivity and product quality.

Kaizen in Action: Cultivating a Culture of Continuous Improvement

Via Seating’s approach to kaizen—the philosophy of continuous, incremental improvement—has been a transformative force across the entire organization. Rooted in lean manufacturing principles, kaizen empowers every team member to actively identify and eliminate waste, no matter how small, and to seek out better ways of doing things each day. This mindset shift has created what we call “lean eyes”—a heightened awareness among employees to spot inefficiencies, streamline processes & enhance value without compromise. Kaizen is not limited to occasional events; it’s embedded into daily operations, team huddles & problem-solving routines, making continuous improvement a living, breathing part of our culture. It encourages collaboration across departments, fuels innovation on the production floor & inspires a proactive attitude that touches every area of the business—from design to delivery. Over time, this disciplined yet empowering approach has made Via Seating more agile, efficient & quality-driven, ensuring that we stay ahead by always getting better.

 

Quality Assurance

The Backbone of Continuous Improvement

 

​At Via Seating, quality assurance is not just a process—it’s a mindset woven into every aspect of our operations. Meticulous and rigorous, our QA practices mirror the same dedication that drives our continuous improvement culture. From the sourcing of materials to final product inspections, every step is carefully monitored and refined to uphold the highest standards. This commitment to quality is upheld across departments and value streams, ensuring that excellence is not left to chance but built into every product we create. By embedding QA deeply into our daily workflows, we empower our teams to take ownership of quality, prevent issues before they arise & drive lasting improvements that support both efficiency and customer satisfaction.

 

Built for Reliability: The Quality Behind Our 12-Year Warranty

At Via Seating, our Design for the Environment (DfE) approach is a natural extension of our quality assurance philosophy—ensuring every product is thoughtfully engineered for longevity, performance & environmental responsibility. By considering all aspects of a product’s lifecycle—from material sourcing and manufacturing to daily use and end-of-life disassembly—we build quality into every stage of design. This comprehensive, forward-thinking process allows us to confidently offer one of the most robust warranties in the industry: a 12-year comprehensive warranty that reflects our commitment to lasting durability and product integrity. DfE is not just about sustainability—it’s about ensuring our seating solutions meet the highest standards of quality, safety & reliability over time.

ISO 17025:2017 Accredited Laboratory

The Via Seating mechanical testing laboratory is accredited to ISO/IEC 17025 by the American Association for Laboratory Accreditation (A2LA), certificate number 4772.01, and its issued reports and product certifications are globally recognized. The laboratory’s main activities include ergonomic measurement, stability testing, strength testing, and durability testing. Test methods are based on BIFMA standards for general and large occupant office and lounge seating products. The design and engineering teams utilize the laboratory for product certification, new and existing product evaluation, and continuous improvement. Access to an in-house ISO/IEC 17025 accredited laboratory leads to a higher-quality final product.

Solving at the Source: The Power of Five Whys

At Via Seating, the Six Sigma “5 Whys” methodology is a core part of our continuous improvement culture. This simple yet powerful root cause analysis tool helps our teams dig deeper into challenges by asking “Why?” five times, allowing us to move beyond surface-level symptoms and identify the true cause of a problem. By applying this approach across departments—from manufacturing to customer service—we’re able to implement more effective, lasting solutions.
Used alongside our lean manufacturing practices, the “5 Whys” technique empowers every team member to think critically, challenge assumptions & contribute to meaningful process improvements. Whether it’s resolving a production delay or enhancing workflow efficiency, this method ensures we don’t just fix issues temporarily—we solve them at the source.